Fabricate Box Shells
1 weekRaise or fabricate top and bottom shells to matching profiles with aligned rims.
Field context
This workflow is part of 1 niche field
Learn hinged box locket from scratch with a clear step-by-step workflow, recommended tools, safety guidelines, and expert tips.
Raise or fabricate top and bottom shells to matching profiles with aligned rims.
File hinge knuckles, drill wire hole, and test swing clearance before soldering.
Attach hinge with hard solder, maintaining alignment using binding wire jig.
Fit friction or snap clasp, polish exterior, and line interior if desired.
Typical knuckle pattern: 2 knuckles on lid, 3 on base (or reverse) for stability.
Plan solder sequence from highest to lowest melting point before cutting first piece.
Build plywood jig to hold shells aligned during hinge soldering.
Hinged boxes rarely succeed on first attempt — budget scrap for practice hinges.